← /simon // automation-workbench

Industrial & PLC Calculators

Fieldbus diagnostics · drive kinematics · PLC code generators

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1. Industrial IP Addressing & Subnetting Networking /24

CIDR prefix solver, 32-bit binary bitmask visualizer, and host capacity boundaries.
⚙️ INPUT CONFIGURATION
📊 SUBNET TOPOLOGY RESULTS
Subnet Mask: 255.255.255.0
Network ID: 192.168.1.0
Broadcast Address: 192.168.1.255
Usable Host IP Range: 192.168.1.1 – 192.168.1.254
Usable Host Capacity: 254 hosts
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2. PLC Memory Word, Hex & Bitmask %MW Bit Logic

16-bit interactive togglable bit matrix, signed/unsigned dec, hex, and byte-swap converter.
⚙️ 16-BIT INTERACTIVE BIT MATRIX

Click individual bits (.15 down to .0) to toggle state:

📊 VALUE REPRESENTATIONS
Signed 16-Bit INT: -23,206
Unsigned UINT: 42,330
Formatted Binary: 1010 0101 0101 1010
Byte-Swapped Word (16-bit): 16#5AA5
🔄 SIEMENS S7 SWAP INSTRUCTION (BIG <-> LITTLE ENDIAN)
Byte 0 (MSB) <-> Byte 1 (LSB): [B0: 16#A5, B1: 16#5A] -> [B0: 16#5A, B1: 16#A5]
Double Word (32-bit DINT/DWORD) Swap: 16#5AA50000
SIEMENS SCL / TIA PORTAL 
// Siemens S7-1200 / S7-1500 Byte Swap
#wSwappedWord  := SWAP(#wInputWord);
#dwSwappedDWord := SWAP(#dwInputDWord); // Reverses all 4 bytes for Modbus/TCP
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3. PROFINET IO Performance & Fieldbus Sizing Deterministic RT

Send clock, reduction ratio update time, cyclic bandwidth, and max switch line depth.
⚙️ FIELDBUS TIMING PARAMETERS
📊 PERFORMANCE DIAGNOSTICS
Actual Update Time: 4.00 ms
Cyclic IO Bus Load: ~3.3 Mbps (of 100 Mbps)
Max Recommended Line Depth: ~48 switches max line depth
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4. Intralogistics & Conveyor Throughput Material Flow

Throughput (TPH = 3600v / (L+gap)), item pitch, and motor mechanical kW power.
⚙️ CONVEYOR & PACKAGE PARAMETERS
📊 THROUGHPUT & POWER SIZING
Throughput Capacity: 2,880 TPH
Feed Rate & Pitch: 0.80 items / sec (Pitch: 1000 mm)
Estimated Motor Power: ~0.10 kW (10m live line estimate)
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5. Motion Control, Gearbox & Drive Sizing VFD & Kinematics

Gear ratio (i) to linear speed, VFD frequency-to-RPM, and shaft torque evaluation.
⚙️ MOTOR & GEARBOX SPECIFICATIONS
📊 SHAFT & LINEAR MOTION OUTPUTS
Linear Output Speed: 0.607 m/s (36.4 m/min)
Gearbox Output Speed: 96.7 RPM at output shaft
Active Motor RPM: 1450 RPM (Inverter @ 50 Hz)
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6. AS/RS Stacker Crane Performance (FEM 9.851) Logistics Cranes

Single and dual cycle times, simultaneous Chebyshev travel, and pallets per hour.
⚙️ CRANE KINEMATICS & RACK GEOMETRY
📊 FEM 9.851 THROUGHPUT CAPACITIES
Single Cycle Time: 35.2 s (102 pal/h)
Dual Cycle (Combined): 51.9 s (69 combos/h)
Simultaneous Axis Times: X-travel: 15.4s | Z-hoist: 15.3s
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7. Analog Sensor Scaling & SCL Generator Siemens S7

4-20mA / 0-10V raw input scaling (0-27648) and instant 1-click Siemens SCL Structured Text generation.
⚙️ CALIBRATION PARAMETERS
📊 CONVERTED VALUE & SCL CODE
Scaled Engineering Value: 75.00 bar
Signal Status: NORMAL OPERATION
Normalized Ratio: 75.0% (0.7500)
SIEMENS S7 SCL CODE (TIA PORTAL / STEP 7) 

              

            

          

        

      


      
      

        

          

            
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                8. High-Speed Encoder Resolution & Frequency
                HSC & Position
              

              
Pulses per revolution (PPR), quadrature decoding, linear μm resolution, and kHz check.

            

          

          
        


        

          

            

              
⚙️ ENCODER & MEASURING WHEEL

              

                
                
              


              

                
                
              


              

                
                
              


              

                
                
              

            


            

              
📊 RESOLUTION & HSC FREQUENCY

              

                

                  Linear Position Resolution:
                  153.39 µm / pulse (0.1534 mm)
                

                

                  Total Counts per Revolution:
                  4,096 counts / rev (4x evaluation)
                

                

                  Input Frequency at Max Velocity:
                  16.3 kHz (Max speed: 2.5 m/s)